1800T Extrusion Machine
Huanan extrusion press machine combines the advanced technology of the extrusion industry at home and abroad, the overall structure is reasonable, the appearance is beautiful, the degree of automation is high, the speed is fast, the automatic and manual switching is easy to operate, it is equipped with an independent mold locking device, missing cake extrusion protection device, constant speed, prestressed frame structure, etc., reliable performance, high production efficiency, and low energy consumption.
Huanan extrusion press machine represents the pinnacle of extrusion technology, offering a comprehensive solution that combines innovation, efficiency, and reliability to meet the diverse needs of modern manufacturing.
Item NO :
1800T/1980UST Aluminium Extrusion Press MachinePayment :
T/TBrand :
HuaNanColor :
CustomizeShipping Port :
Guangzhou/ShenzhengProduce time :
4-6 monthsWeight :
105TDimension :
L11500mm×W3800mm×H4500mmMaterial and specifications of main parts
Item |
Specification & Materials details |
Billet size |
Φ178* L400-1000mm |
Master cylinder: |
35# forged steel |
Piston: |
Φ920mm alloy chilled cast iron 42~48HRC surfacing |
Auxiliary cylinder: |
Φ220/160mm |
Container cylinder: |
Φ160/100mm |
Front beam: |
760 mm thick, 35# forged steel |
Outlet: |
short axis 250mm x long axis 300mm |
Rear beam: |
800mm(ZG35)cast steel |
Slider base: |
Ø400X420 45# steel |
Tie rods: |
Φ250mm 42CrMo |
Insulation seat: |
ZG35 |
Container outside cover: |
5CrMnMo forged steel heat treatment |
Container liner: |
H13 Forged Steel Heat Treatment |
Stem : |
H13 Forged Steel Heat Treatment |
Dummy block: |
H13 forged steel heat treatment |
Advantages of short-stroke back loading structure
1. Enhanced Rigidity: The short-stroke aluminum extruder boasts a reduced extrusion stroke compared to conventional models, resulting in a smaller frame opening. This design modification significantly increases the rigidity of the stress frame, surpassing traditional extruders by up to 30%.
2. Optimized Hydraulic System: By decreasing the volume of the main side cylinder, our aluminum extrusion machine reduces hydraulic oil consumption. This optimization leads to enhanced precision in speed and pressure control, resulting in shorter pressure raise and release times. Additionally, it effectively lowers energy consumption and minimizes the impact of oil during pressure relief procedures.
3. Streamlined Operations: We've eliminated the gasket circulation system, resulting in a reduction of reactive operation time and a subsequent decrease in power consumption across the production line. As a result, non-extrusion time is slashed by an impressive 15%.
4. Efficiency is paramount in aluminum extrusion, and our innovative approach ensures optimal productivity. By employing a translation manipulator driven by a servo motor, our aluminum extruder achieves a significant reduction in non-extrusion time, slashing it by an impressive 15%. This advanced handling system enables swift and precise movements, minimizing downtime and maximizing production output.
Application Field
1.Construction Industry
2.Industrial Trade
3.New Energy Industry
4.Photovoltaic Industry
Our hydraulic aluminum extrusion machine can be used in all industry. Aluminum profiles are used in roofs, walls, doors and windows, frames, reticulated shell structures, grid structures, glass curtain wall support systems, awnings, pedestrian bridges, interior and exterior decorative panels, partitions, ceilings, suspended ceilings, railings and handrails, and decoration in industrial and civil buildings. Materials and structural components, store containers and formwork for construction are widely used with good results.
Technical Characteristics and Specification
Robust Components: The pivotal components of our hydraulic aluminum extrusion machine, including the container, extrusion pad, shear blade, and ingot feeder, feature mature designs and exhibit an impressively low failure rate. This ensures uninterrupted operation and consistent performance over time.
Minimal Impact and Vibration: Our extruder equipment is engineered to minimize both impact and vibration during operation, providing a stable extrusion process. Furthermore, meticulous design and construction mitigate the risk of oil leakage, ensuring a clean and efficient workspace.
Swift Responsiveness and Efficiency: With rapid response times and heightened efficiency, the aluminum extrusion equipment excels in reducing non-extrusion time to a minimum. This translates to enhanced productivity and optimized output, meeting the demands of modern manufacturing environments.
Precision Extrusion Control: the aluminum extruder is engineered for precision, offering unparalleled control over extrusion speed with an accuracy of up to ±0.1mm. This level of precision guarantees consistent product quality and dimensional accuracy, meeting the stringent requirements of various applications.
Automated Intelligence: Featuring a high degree of automation and intelligent production capabilities, our aluminum extrusion machine streamlines operations and minimizes reliance on human intervention. This not only reduces the demands on operators but also simplifies maintenance tasks, ensuring smooth and hassle-free operation throughout the machine's lifecycle.
Technical Date
1800MT/1980UST Technical Parameters | |
1.Standard Billet Size: | |
Outer diameter: |
Φ178mm |
Length: |
400-1000mm |
Main Piston: |
Φ920mm |
2.Extrusion capacity : |
|
Machine extrusion force: |
25Mpa 1851T(2036UST) |
3.Dimensions of mold base cavity: |
|
Diameter: |
Φ400mm |
Depth: |
H420mm |
4.Equipment dimension |
|
Mechanical size: |
L15500mm×W7327mm×H4445mm |
Overall weight: |
132T |
Total Power: |
420KW |
5.Motor |
|
Main oil pump: (Hilectro brand) |
HP12981-G102W-R1P4 *4 |
Liquid cooling driver |
Hi200-110KW *4 |
6.Hydraulic pump |
|
Main oil pump: (Germany Rexroth) |
A15VSO-210 31.5MPa variable pumps |
Auxiliary pump:(Tokyo Keiki) |
SQP43-60-38+A2F28 |
Shipment Pictures
Workshop show
FAQ
Q1: How is the quality of Huanan Brand machine and the service life?
Based on the testimonials of our loyal clientele, our machines boast an impressive lifespan, often exceeding 15 years under standard operating conditions. Moreover, our esteemed clientele includes numerous prominent aluminum manufacturers who have chosen to partner with us. This testament to our reputation underscores our unwavering dedication to delivering top-tier products and services to our valued customers.
Q2: How to choose the right type machine ?
Please tell to us what kind of products you make ?Provide the profile sectional drawing dimensions ,we will according your size to calculate the suitable machine size.
Q3. Will Huanan provide installation service?
When the aluminum extrusion machine arrives at the customer's factory and meets the installation conditions, we will send technicians to the site to install it and train customer employees on how to use the equipment correctly.
Q4:What is the delivery time of Huanan Machines?
For ordinary small-sized machine such as 600-1000MT, 30 days; middle-sized machine such as1250-1800MT, 45-60 days, for big-sized machine such as 2000-3000MT, 180 days.More than 3000MT, half year to one year delivery date. We could also design and make the whole production line for our customer, around 3-10 months.
Q5: What services Huanan can do for you :
Huanan will do professional One-station services
(pre-sales, in-sales, after-sales service system):
Technical consultation and support;
Making a complete production proposal based on customer’s needs;
Design/manufacturing/inspection/uploading/shipping/all original documents services;
Installation/technology training and support/maintenance in a life time.
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